Overflow and Flood Protection for Break Tanks in Commercial Buildings

Overflow and Flood Protection for Break Tanks in Commercial Buildings

Many commercial buildings in Houston have large water storage tanks to meet city plumbing code requirements. These break tanks provide water for fire protection pumps and domestic (potable) water pumps to supply the building. A major concern with break tanks in the building is the potential for flooding due to tank overflow. This is especially critical when the tanks are in a basement level.

In order to maintain a constant water level in the break tank, float style or electronic fill valves and controls must be used. The valves open when the tank level is low, and when the tank level returns to normal they close. With either system, there is a potential for the fill valve to fail in the open position, allowing water into the tank without control.

The Houston Amendments to the Uniform Plumbing Code Table 607.7 has specific guidelines for tank overflow and vent sizing, so in the event of a valve failure, the excess water will flow through the overflow to a floor drain. Especially on a fire tank system with large fill valves, this can be up to 1,000 gallons per minute of water pouring onto the floor of the pump room. Even when properly sized, floor drains may not handle this sudden demand (trash, etc.), and water can flood the pump room.

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Break Tank Fill Valve Types – Float Versus Electronic

Many commercial buildings use storage tanks for Domestic (Potable) and Fire Water Applications, especially in Houston where it is required by Houston Amendments to the Uniform Plumbing Code Section 607. As water is used in the building, an automatic system is required to replenish the water and maintain a constant level in the tank. In domestic applications, this process can repeat multiple times an hour during peak demand loads. An automatic level-control system has two main components, Fill Valves and Controls.

Float Controlled Valves (Cla-Val model 124-01) are widely used on break tanks in commercial buildings. Float valves operate on the same principle as the valves in the back of a toilet: a float attached to a rod moves up and down with the level of the water in the tank. Float valves are simple and effective, but there are drawbacks in commercial applications. Most valves are installed on the top of tanks with the float rod directly attached to the valve, making them difficult to access and maintain. Tank-water-level adjustments are also difficult because the float rod length and float position must be changed on the valve itself.

When two float valves are used, there is no alternation between valves. The lead valve (shorter float rod) will always operate first, with the lag valve going long periods without use. This combination will eventually cause failures in both valves without proper preventative maintenance. Also, these systems typically provide little or no feedback to the Building Management System.

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Why are Break Tanks Required in Houston for Pumping Applications?

Why are Break Tanks Required in Houston for Pumping Applications?

 

Some call them House Tanks, others Break Tanks, Storage Tanks, or Buffer Tanks. If you have been in the pump room of a building in Houston, you’ve seen these large water tanks, but why are they used? The Houston Amendments to the Uniform Plumbing Code Section 607 states that upstream from a pump system, an atmospheric storage tank with an air gap between the tank and city water supply must be used. This applies any time the city water pressure is insufficient to supply a building for both Domestic (potable) and Fire Water applications and the addition of pumps is required.

The City of Houston is one of a few municipalities across the country with this requirement for both Domestic and Fire Water Pumps. The tank air gap effectively separates the building’s water supply and consumption from the city water lines. This should stop any contamination from a building from getting back into the city supply and affecting others. Also, large sudden demands in a building (i.e., fire pumps) shouldn’t affect the water supply to those around it.

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